Production Calculation of Yarn Dyeing Machine
Yarn Dyeing:
Dyeing is the process of adding color to textile products like fibers, yarns, and fabrics. There are several methods of dyeing. Yarn dyeing is one of them. There are many forms of yarn dyeing. Common forms are the package form and the hanks form. Cotton yarns are mostly dyed at package form, and acrylic or wool yarn are dyed at hank form. Production calculation of yarn dyeing machine is given below.
Production Calculation of Yarn Dyeing Machine
No. of Needle = π × Machine Diameter (D) × Machine Gauge (N)
= 3.1416 × 30 × 24
= 2262
- Yarn Count = 30/1 Ne
- No. of Feeder = 96
- Machine RPM = 28
- Stitch length = 3 mm
- Efficiency = 85% = 0.85
- Shift = 8 hr. = 8 × 60 = 480 min
No. of Needle x No. of Feeder x Stitch length (mm) x RPM x Shift x Effi.
Production/Shift = …………………………………………………………………..…..…………
10 x 2.54 x 36 x 30 x 840 x 2.206
2262 x 96 x 3 x 28 x 480 x 0.85
= …………………………………………………….
10 x 2.54 x 36 x 30 x 840 x 2.206
= 146.407 Kg
Production of the machine is 146.407 Kg/Shift.
Note: If any parameter in this calculation is changed then production capacity per shift will be changed.