How To Calculate Fabric Production of Interlock Circular Knitting Machine

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Find Out the Production of Interlock Circular Knitting Machine

Introduction:

An interlock fabric comprising, in the simplest case, two part courses. These part courses complement each other to make a full course, and therefore two systems or feeders are required for producing one course.

The following data was
assumed for the interlock fabric production: 

Example-1: 
Values of circular knitting machine: 
  • Machine diameter = 30”
  • Gauge E = 28
  • Number of feeders = 96
  • Machine speed = 31rpm
  • Machine efficiency = 85%
Values of article: 
  • Structure: plain interlock
  • Yarn: polyester dtex = 76/1
  • Course density = 17courses/cm.
  • Wales density = 14 wales/cm.
  • Fabric weight = 100 gm/m2
                                                                              N X S X 60 X ŋ 
Machine performance L in meter per hour = ……………………………………….. 
                                                                  feeders/course X courses/cm X 100 


       31 X 96 X 60 X 0.85 
= ……………………………
            2 X 17 X 100 

= 44.64m/hr 

                                              D X π X E 
Fabric width, WB in meter = …………………
                                             wpcm X 100 


    30 X 3.14 X 28 
= ……………………
        14 X 100 

= 1.88 m 

                                                            L X WB X Weight in GSM 
Machine performance in Kg per hour = ……………………………
                                                                          1000 


    44.64 X 1.88 X 10 
= ………………………
             1000 

= 8.39 Kg/hr (ANS) 

Elxample-2: 
Values of circular knitting machine: 
  • Machine diameter = 30”
  • Gauge E = 42
  • Number of feeders = 108
  • Machine speed = 31rpm
  • Machine efficiency = 87%
Values of article: 
  • Structure: plain interlock
  • Yarn: polyester filament yarn dtex 50 of 88/1
  • Course density = 19 courses/cm.
  • Wales density = 23wales/cm.
  • Fabric weight = 100gm/m2
                                                                           N X S X 60 X ŋ 
Machine performance L in meter per hour = ……………………………………….. 
                                                                  feeders/course X courses/cm X 100 


    31 X 108 X 60 X 0.87 
= …………………………
           2 x 19 x 10 

= 45.99m/hr 

                                             D X π X E 
Fabric width, WB in meter = ……………………
                                            wpcm X 100 


    30 X 3.14 X 4 
= …………………
        23 x 100 

= 1.72 m 

                                                            L X WB X Weight in GSM 
Machine performance in Kg per hour = …………………………………
                                                                           1000 


    44.99 X 1.72 X 10O 
= …………………………
              1000 

= 7.91Kg/hr. (ANS)

COMMENTS

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About Textile,2,Calculation,82,Dyeing,9,Dyeing Calculation,9,Fabric Calculation,1,Fashion Merchandising,14,Fibers,2,Knitting,12,Knitting Calculation,12,Merchandising,14,Spinning,16,Spinning Calculation,16,Textile,2,Types Of Fiber,2,Uses Of Fiber,2,Weaving,16,Weaving Calculation,16,Yarn,1,Yarn Count,29,Yarn Count Calculation,29,
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How To Calculate Fabric Production of Interlock Circular Knitting Machine
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